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Video: Inside Hornady Ammunition's Factory

By: Josh Dahlke

Jun 05

It's difficult to imagine, but there was a time when a hunter or soldier simply jammed gunpowder and almost any imaginable random projectile into a gun barrel. A prayer was said. A fuse was lit, or a trigger pulled. Bang. Hopefully the intended target was hit.

Today, we're far from picking up a rock and hoping for the best after sending it downrange. Instead, most of us go to a sporting goods store to choose from an endless variety of reliable, factory-produced ammunition. Our biggest concern now is finding the best ammo we can afford. Personally, I prefer "the good stuff"—premium ammo that will deliver pinpoint accuracy and consistently allow me to kill my quarry in one shot ... so long as I do my part on the butt end of the business. 

There are several companies that produce topnotch ammunition, and Hornady is among them. Behind Hornady ammo is a family-run operation that's filled with hard-working Americans. Does it sound like I'm regurgitating generic marketing bologna that was fed to me by a Hornady rep? Nope. I had the opportunity to visit the Hornady factory, and it's a seriously impressive operation.

As you'd expect, there's a pile of sophisticated machinery pumping out case after case, bullet after bullet, cartridge after cartridge of flawless ammo based on proprietary recipes. OK, no machine is foolproof—that's where the human touch comes in. Each and every round is hand inspected by men and women before finally getting packaged and sent out the door. Not even a scratch is acceptable. Of course, what would quality control for ammo be if none of it was fired? That's why random samples make their way from the factory floor to the underground range, complete with a comprehensive gun locker filled with a variety of guns that would make your local militia drool. 

Now's your chance to get a quick first-hand look at some of the impressive inner workings of the Hornady Ammunition factory in Grand Island, Nebraska.

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8 comments

# mhicks7
Tuesday, June 05, 2012 7:47 PM
No need to share what you can not see
# dmcintyre1
Thursday, June 07, 2012 7:36 PM
I would love to take a tour of that place
# aijikun
Monday, June 11, 2012 8:13 AM
Well Josh, that was not a very informative video. I will not be sharing this vid. Sorry buddy.
# Web Editor Josh
Monday, June 11, 2012 11:12 AM
@aijikun: Thanks for the feedback; I'll keep that in mind. The goal of this video was to show a quick snapshot of what it looks like inside the factory -- not a detailed rundown of the processes.
# aijikun
Tuesday, June 12, 2012 9:08 AM
Josh, I bet if there was a small narrative of the processes, quality control for a quality product, and most of all American jobs supported by the American consumer it would benefit what is being presented. I think it is great showing the production machinery and hands on attention to detail, but unless the audience understands why someone is hand-loading the ammo in one of the scenes, they might get the impression that is the reason the cost is so high...someone is doing one at a time! Vs. Hand loaded ammo specific to a customer's request. It would be nice if the producers would allow you the opportunity to visit all of our U.S. manufacturers and do a mini segment on the firearm and sporting industry is doing here in America. Thanks for taking the time to read my post.

Best regards,

Walt
# rbs
Tuesday, June 12, 2012 8:13 PM
I read a post on Canadian Gunnuts in the last month or so. A fellow had blown out 3 primers in his 308 . Hornady amm. A few others had posted there simalar problem,s I have had trouble as well , with Hornady custom 154 g 7mm. chornagraf between 2200 and 3200. Question quality control ? they where quick to blame the chorey I purchased another and now run 2 when shootting. thanks
# Web Editor Josh
Wednesday, June 13, 2012 1:39 PM
@aijikun: Great points! I can't say I disagree with you at all. I'm touring DPMS next week, so I'll try to gather more comprehensive coverage, yet keep it interesting. One thing's for sure: The majority of the online audience prefers quick tidbits that are easy to digest with little effort. It's comforting to know we have folks like you in the crowd who really pay attention and are deeply engaged. Do you have a blog? You sound like you'd be a good journalist, actually!

@rbs: I can't speak for Hornady or any issues you've encountered or heard about, but here's what I can tell you: Hornady doesn't make their own primers. So, regarding primer problems -- they were made by another company such as CCI (not saying CCI primers are negligent). About Hornady's quality control: All I can say is that they hand inspect every single cartridge that leaves the factory, and frequently bring random samples off the production line to their underground range. Good luck, and I hope you have better luck. Thanks for commenting.
# mitchdog
Sunday, June 17, 2012 11:51 PM
Great products and made in USA.

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